Horizontal insert machine equipment failure analysis does not produce troubleshooting methods

1) When the plug-in is bad, first of all, the cause should be identified and then repaired. If the pressure of the insert machine is too large when the insert plate is damaged, the plug-in is bad; Check whether the power output is normal; Check whether the distance between the slot and the tray is reasonable; Adjust socket height or reposition plug and replace plug.

2) When the plug is broken, first use a screwdriver and other tools to remove the burr at the thread, and then apply an appropriate amount of welding oil on the broken end.

3) When the socket is burnt out, first check the cause of the burning out, then use a screwdriver to unscrew the plastic cap of the plug, remove the pin, and then deal with it as described above.

Fully automatic horizontal connector machine AKM

4) When the pressure is insufficient, it can be made to work normally by pressurizing.

5) When the pallet is worn, a new pallet should be replaced or the surface of the pallet should be polished and polished.

6) When the press foot of the plug-in is loose or bent, the pressure should be readjusted and straightened; The bending of the press foot is corrected and smoothed with fine sandpaper.

7) When the machine does not rotate, first check whether the power supply is sent to check whether the power cable is loose. If the power supply does not arrive, plug it tightly or connect the power cord. If the power cable is not loose, reconnect the power supply. If the circuit fault inside the chassis causes the machine to not rotate, the chassis should be disassembled for repair.

8) When the plug cannot be inserted into the socket hole, rotate the plug 180° and try again; Or tap the plug gently with a small hammer to make it larger before inserting; Or pry the pin open with a sharp stick and insert it; Or unplug the socket and plug it in again.

The above is a simple solution to the horizontal insertion machine fault, after all, the insertion machine is one of the high-precision equipment, many of which are not non-professionals can solve. Encounter other problems or to consult the horizontal insertion machine equipment manufacturer, can quickly get the most effective solution.

 What is the structure of the cartridge head of the insert machine?

1. Insert head:

So that the mechanism can share the world arrangement of a variety of sensors, effectively harmonizing the world situation of the chip. When the working efficiency of the insert is determined, the overall structure of the insert head becomes the key of the insert machine. The insert head is a high-speed communication component to improve the accuracy, it must reduce its weight and volume, so as to install a structure with full working efficiency of the insert head, which is also the center of gravity of the insert.

Y series automatic profiled component insert machine

2, insert machine plug-in head:

The plug-in head is a part of the smt component directly after the planned air negative pressure explosion. The size of the plug-in head hole and the situation of the smt component have a set of plug-in heads with strong practicability. In order to be suitable for the insertion of individual components, the insertion machine is also provided with an arrangement for a mobile change plug-in head. There is a buffer tissue with elastic accumulation between the plug-in head and the intubation tube, and the maintenance maintenance of the insert element during the picking process can improve the insertion rate of the element.

3. Pick up and place the components of the insertion machine:

The picking element is generally the use of vacuum negative pressure plug-in head plug element, its structure is probably easy to maintain, in the picking and placing method, the plug-in head in the z means of movement, not only to pick and put fast, but also tough. The early plug-in head z means of movement is to follow the micro cylinder, in nearly ten years of application to create the cylinder easy to wear, short life, loud noise. In addition, many new models have used a novel electromechanical transmission rod instead, so that the Z-direction communication scenario can be contained, and the z means of communication resolution performance is greatly improved.

4. Positioning of the components of the insertion machine:

The component positioning system of the chip head is an important method for the quality of the chip, but also the difficulty of receiving the chip. When the component is inserted, the component is in the suspension situation of immobility and stability. The early ability of forced positioning with mechanical claws, so as to solve the component positioning problem of the early insertion machine, but it must be a mechanical method, a thousand defects in mechanical creation, directly feedback to the quality of component positioning, more and more is the chip speed increases, mechanical noise, parts wear and precision life, etc., have hindered the progress and development of mechanical positioning claws.

The sample collection capability, servo organization, and image treatment of the setting machine of the vision system keep changing the positioning problem of the machine alone. Instead, the non-combat infrared and laser centering system is used, and the deviation value is corrected by maneuvering during movement.

5, insert machine pneumatic solenoid valve:

The micro-pneumatic electromagnetic of the cartridge head is another important component of the cartridge head, which handles the working efficiency of moving and picking up. With the development of the insert machine, the solenoid valve group has also been exceptionally large development, and some individual solenoid valves are only 10-18 mm thick. Moreover, the electromagnet enabling power is small, and the enabling level of the general channel can be directly enabled.

6, spring touch insert machine component rotation:

When the plug-in head is moving and positioning the device, the large control elements are quantitatively rotating communication (q Angle), first correcting the arrangement axis of the component on the board and the view of the axis of the component in the moving process (q 'Angle), and the second is to treat the difference between the point of view of the component on the feeder and the axis of the pcb board component (q "Angle)q=q' +q". This organization, which corrects the defects of the element insertion view, has long used the open-loop stepper motor to restrain the process and perform rotary operation with a small synchronous cell. Now some novel insertion machines have been replaced by some special micro special motors, so that the performance of the organization has been greatly improved. In order to improve the speed of the insert machine, the cage of the multi-insert head is used in the insert head, and its operating pace is checked by the setting machine.

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